Very nerdy is how I roll.
But I did a lot of digging and I think I'll pass on the idea and revert back to a previous idea. Mainly because I'd have to make my own blueprints for the foam cutouts from scratch which I have no experience with especially at such a large scale. Maybe
one day but for now it'll be on the shelf.
That said, I did have a previous idea I was also interested in, a Viking (more historical rather than fantasy).
Most stuff would be bought but there's also room for personalization like the colour of the tunic or cloak and helmet variety, might even take a crack at making my own Shield as well as a foam sword or axe (since real weapons are illegal to carry around publicly).
Just an idea for a twist, but maybe have a bundle of Predator dreadlocks tied to the shoulder or belt as a trophy, maybe and maybe not.